Custom Waterproof Shade Sail – Inner Courtyard Installation

This project features a sharp, custom-designed waterproof shade sail installed within an inner courtyard, providing reliable weather protection while maintaining a clean architectural aesthetic.

Manufactured from Serge Ferrari 502 premium PVC, the sail is fully waterproof and track-mounted along the inner corner of the building, creating a seamless and durable interface with the house. The sail tapers elegantly down to a single external post, delivering both visual lightness and effective water shedding.

The sail was digitally site-measured, CAD-designed, and CNC-plotted, ensuring a precise fit down to the millimetre. All joins are high-frequency welded, with diagonal seam placement chosen for both strength and visual alignment. The perimeter is fully high-frequency welded and reinforced with a stainless steel perimeter wire for long-term shape retention and tensioning.

Constructed using PTFE UV-resistant thread where stitching is required, the sail is designed for longevity in harsh outdoor conditions. A tensioned stainless steel support wire was also installed beneath the sail to allow for the future addition of integrated lighting.

A highly technical solution delivered with a refined, minimal finish—engineered for performance, durability, and architectural harmony.

A waterproof shade sail that also protects from the sun’s harmful rays and lets a good amount of light through. Made from Serge Ferrari 502 fabric, it will look great and perform well for years to come.